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SPECIFICATION OF EQUIPMENTS : |
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SIGMA MIXER |
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TThe trough of the mixer is made
of stainless steel having a pair of stainless steel cast Z
shaped blades for maximum efficiency of mixing and uniformity
of all ingredients. The material after mixing is discharged by
manually operated bottom discharge mechanism. The shaft on
which the blades are mounted is supported by heavy-duty
spherical roller bearings. The spur gears are of EN 8 casting.
The drive comprises of AC electric motor with reduction gear
unit mounted on the robust mild steel frame. |
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TRIPLE ROLL MILL |
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Triple roll mill
having slant construction is fitted with finely ground and
polished hollow chilled cast iron rolls. Housing with heavy
duty self-aligning double row spherical roller bearings on
shaft journals supports the rolls. The drive to the rolls is
through machine cut helical gears of EN 8.An adjustable
serrated scrapper made of spring steel with arrangement of
tightening and loosening the same is mounted against the top
roll. The machine has provision to rotate rolls at different
speed and also has provision for setting clearance between
the two rolls by means of hand wheel and screw. The drive
comprises of an AC electric motor and reduction gear box. |
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BELT
CONVEYOR |
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For conveying soap ribbons from the Triple Roll Mill to
Plodder. The conveyor has white PVC coated belt with ledges
glued at fixed distance to prevent sliding of soap. Special
side prevents the spillage from sides. The drive comprises of
an AC electric motor and reduction gear box. |
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SINGLE WORM
SIMPLEX PLODDER |
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Pressure extrusion
plodder for extrusion of soap bar under pressure generated
by rotating screw. The barrel is fabricated of 304-quality
stainless steel plate. An aluminum silicone alloy worm
rotates inside barrel. The barrel is jacketed extensively on
the outside for circulation of cold water.
A stainless steel 304 quality cast extrusion cone is
provided at the mouth of barrel, which is jacketed for
heating and equipped with heater, thermostat and temperature
indicator. The drive comprises of an AC electric motor and
reduction gear box.
The framework is made of mild steel and is guarded for
safety.
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ROTARY CUTTER |
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Rotary cutter is friction driven to cut soap bar coming out of
the plodder into predetermined length so as to be made ready for
size cutting and stamping. The cutter has two rotating aluminum
wheels with blades mounted on them. The height of the rotary
cutter is aligned to the mouth of the plodder but can also be
varied. |
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SIZE CUTTER CUM
EMBOSSER |
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For cutting of soap bars into cakes and embossing them, and
operated by AC Electric motor coupled to suitable Reduction Gear
unit. The tabletop is of 304-quality stainless steel sheet. |