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SPECIFICATION OF EQUIPMENTS : |
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SIGMA MIXER |
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The trough of the
mixer is made of stainless steel having a pair of stainless
steel cast Z shaped blades for maximum efficiency of mixing
and uniformity of all ingredients. The material after mixing
is discharged by manually operated bottom discharge
mechanism.
The shaft on which the blades are mounted is supported by
heavy - duty spherical roller bearings. The spur gears are
of EN 8.The drive comprises of AC electric motor with
reduction gear unit mounted on the robust mild steel frame. |
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SINGLE WORM SIMPLEX REFINING PLODDER |
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Pressure extrusion plodder for
extrusion of soap noodles under pressure generated by
rotating screw. The barrel is fabricated of stainless steel
plate. An aluminum silicone alloy worm rotates inside the
barrel. The barrel is jacketed extensively on the outside
for circulation of cold water.
A stainless steel cast noodle plate with rotating shredder
is provided at the mouth of the barrel. The drive comprises
of an AC electric motor and reduction gear box.
The frame work is made of mild steel and is guarded for
safety. |
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TRIPLE ROLL MILL |
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Triple roll mill
having slant construction is fitted with finely ground and
polished hollow chilled cast iron rolls. The rolls are
supported by housing with heavy duty self-aligning double
row spherical roller bearings on shaft journals. The drive
to the rolls is through machine cut helical gears of EN 8.An
adjustable serrated scrapper made of spring steel with
arrangement of tightening and loosening the same is mounted
against the top roll. The machine has provision to rotate
rolls at different speed and also has provision for setting
clearance between the two rolls by means of hand wheel and
screw.
The drive comprises of an AC electric motor and
reduction gear box. |
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BELT
CONVEYOR |
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For conveying soap noodles, the conveyor
has white
PVC coated belt with ledges glued at fixed distance to prevent
sliding of noodles/ribbon. Special side protection prevents the
spilage from sides. The frame is of mild steel. The drive
comprises of an AC electric motor and reduction gear box. |
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SINGLE WORM DUPLEX PLODDER |
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Pressure extrusion
plodder for extrusion of soap bar under pressure generated
by rotating screw in each of the barrels. The barrels are
fabricated of stainless steel plate. An aluminum silicone
alloy worm rotates inside each barrel. The barrels are
jacketed extensively on the outside for circulation of cold
water.
A stainless steel cast noodle plate with rotating shredder
is provided at the mouth of the top barrel whereas a
stainless steel cast cone duly jacketed equipped with
heater, thermostat and temperature indicator is provided at
the mouth of the bottom barrel. The drive comprises of an AC
electric motor and reduction gear box.
The frame work is made of mild steel and is guarded for
safety. |
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ROTARY CUTTER |
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Rotary cutter is
friction driven to cut soap bar coming out of the plodder into
predetermined length so as to be made ready for size cutting and
stamping. The cutter has two rotating aluminum wheels with
blades mounted on them. The height of the rotary cutter is
aligned to the mouth of the plodder but can also be varied. |
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SIZE
CUTTER |
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For cutting of soap bars into cakes and operated by AC electric
motor coupled to suitable reduction Gear unit. The table top is
of stainless steel sheet. |
